Industrial Stainless Sandwich Biscuit Production Line Cost

wooden packing as export standard

Process Flow of Biscuit Production Line:

Mixing --- cutting --- lifting and conveying --- laminating --- pressing and forming --- baking --- spraying  -- (turning) -- cooling --- biscuits management --- packaging.

This production line is suitable for large-scale industrial production of various soft and hard COOKIEs and biscuits. It is equipped with a variety of molding heads such as wire cutting, molding and pouring. It can produce products with a three-dimensional shape and has the functions of film coating, decorating and core injection. A variety of capacities are available.

Biscuit Mold

1. The shape of the biscuit usually depends on the biscuit mold. The mold can be customized according to your needs.

2. The biscuit mold is a special plastic material with high wear resistance for various products such as sugar, bicarbonate, sodium, etc.

Components of Automatic Biscuit Line

1.Raw Material Processing Systems:

Horizontal Mixers: Ideal for general industrial mixing, particularly effective with soft and biscuit dough, providing thorough and even blending.

Vertical Mixers and Spindle Mixers: Preferred for biscuit dough, offering excellent results for recipes requiring secondary fermentation.

2.Forming Machine System:

Soft Biscuit Processing Machines: Require less complex machinery compared to hard biscuit forming, allowing for direct formation without additional processing units.

Hard Biscuit Forming: Typically involves laminators and rotary cutters to achieve the desired texture and shape for hard biscuits.

3.Baking Ovens:

Tunnel Ovens: Utilize diverse heating methods, adjustable conveyor speeds, and various fuel types to cater to a wide range of biscuit baking needs. They are customizable to production requirements and ensure excellent baking results with attractive color and crisp texture.

4.Oil Spraying Machine: For customers seeking enhanced aroma and appearance, Gelgoog's oil sprayer system can be employed prior to cooling and packaging, delivering a fine mist that conserves oil and imparts a glossy finish.

5.Packaging Machine:

Efficient Packaging Solutions: After oil spraying, our packaging machinery ensures COOKIEs are sealed and presented in a manner that maintains their freshness and appeal.

Located in Zhengzhou, our biscuit production line manufacturer has a robust international presence, exporting our advanced production lines to a diverse range of countries including the United States, Egypt, Russia, India, and Brazil, among others. We are committed to innovation, harnessing the expertise of our high-tech talent pool to stay at the forefront of the global market.

Comprehensive Support and Service:

We offer a complete service system that ensures our customers receive not only top-tier equipment but also reliable support throughout their journey with us. Our dedication to product technology updates is matched by our commitment to providing users with seamless upgrade services, expert installation guidance, and customized process solutions to optimize their production capabilities.

Introduction of Automatic Biscuit Making Machine

The biscuits we produced by biscuit making machine can be divided into soda biscuits, tough biscuits, crispy biscuits, COOKIEs, etc. according to different recipes, processes and molding methods. The tough biscuit production line is mainly composed of a feeder and a set of noodle rollers. After rolling the dough, the dough passes through the roll cutter, the remaining material recovery device, and the oven, the entire biscuit forming line is basically complete.

The machine of crisp biscuits and COOKIEs only needs a forming machine and an oven to form the entire forming process. In order to increase the types and characteristics of biscuits, customers can be equipped with salt and sugar spreaders, egg sprayers, egg spreaders, printing machines, etc. according to their needs.

The oven can turn the cake mold into edible and delicious food. Different types of ovens can be selected for different types of ovens (electricity/gas). The width of the rolling surface is 400mm-1500mm (if there are special needs, it can be customized).

Features of Automatic Biscuit Making Machine

1. Equipped with renowned Chinese brand motor and gearbox for reliable performance.

2. Incorporates high-quality bearings for durability and smooth operation.

3. Utilizes SMC pneumatic cylinders for precise belt tension and deflecting adjustments.

4. This biscuit production line uses a combination of PU and cotton belts for optimal material handling.

5. Covered with 304-grade stainless steel, with a thickness ranging from 1.5 to 2.0mm, ensuring longevity and hygiene.

6. Integrated with SIEMENS transducer electrics and a PLC touch screen for advanced control and ease of operation.

7. Offers a one-year warranty along with a year's supply of recommended spare parts for peace of mind.

Advantages of the Industrial Biscuit Making Machine

l The comprehensive system includes a dough mixer, forming machine, oven (rotating or tunnel), cooling unit, sterilizing apparatus, and packaging machinery.

l Constructed from stainless steel to prevent corrosion and rust, ensuring a hygienic production environment.

l Capable of producing a wide array of biscuit patterns and crisp textures, with a variety of models available for customization to meet specific customer requirements.

l Engineered to optimize energy use, reducing operational costs while maintaining high production standards.

l The machine's design prioritizes cleanliness, with smooth surfaces and easy-to-clean components, adhering to strict food safety standards.